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2025-12-24 Plastic extrusion melt gear pump
Plastic extrusion melt pumps are critical equipment used in the plastic extrusion molding process for conveying, pressurizing, and metering high-temperature plastic melts. Working Principle A plastic extrusion melt pump is a positive displacement conveying device primarily composed of a pump housing, drive gear, and driven gear. The tooth profiles of the two gears, the pump body, and the side cover plates form the pumps feed zone, conveying zone, and discharge zone. When the gears rotate in the specified direction, the melt enters the gear tooth pockets in the feed zone. As the gears turn, the
2025-12-22 In which industries are melt gear pumps applied in industrial production?
Plastics and Resins Industry: Stable Extrusion, Enhanced Quality and Efficiency Industry Challenges: During the extrusion molding of plastic pipes, sheets, films, and other products, pressure and flow fluctuations in the melt output from screw extruders lead to uneven product thickness, large dimensional tolerances, numerous surface defects, and high scrap rates. BATTE Melt Pump Solution: Installed between the extruder and die head, it functions as both a booster pump and metering pump. By eliminating screw fluctuations, it delivers absolutely stable pressure and linear flow to the die head. T
2025-12-20 Melt pumps for sheet extrusion production lines
Melt pumps (melt gear pumps) play a central role in sheet extrusion production lines by stabilizing pressure and flow while enhancing plasticization quality. They are compatible with extrusion processes for various sheet materials including PP, PE, PET, PVC, and ABS, and are particularly suited for high-precision sheet production scenarios demanding wide widths and strict thickness tolerances. Precise Flow and Pressure Stabilization The extruder screws conveying action exhibits periodic fluctuations. The melt pump utilizes the volumetric delivery characteristic of gear meshing to control extru
2025-12-17 PE Water Ring Pelletizing Melt Pump
PE water-ring pelletizing melt pumps are predominantly gear-type melt pumps, serving as the core supporting equipment for PE water-ring pelletizing production lines. Installed between the extruder outlet and the pelletizing die, they are specifically engineered to accommodate the high-temperature, high-viscosity characteristics of PE melt. The following sections provide a detailed overview from three perspectives: core functions, key features, and selection and maintenance: Core Function Pressure and Flow Stabilization for Granulation Precision: When PE melt exits the extruder, pressure and fl
2025-12-13 Why has the melt pump outlet pressure decreased?
The core reasons for reduced melt pump outlet pressure can be categorized into three types: insufficient feed supply at the inlet end, pump body malfunction, and reduced load at the outlet end. Detailed analysis follows: Insufficient Feed Supply at the Feed End Extruder Feeding/Plasticizing Abnormalities: Material shortage in the extruder hopper, screw wear reducing conveying capacity, or poor raw material plasticization (low temperature, excessive moisture content) can cause material shortage on the melt pumps suction side, preventing sufficient pressure buildup. Feedline Blockage / Throttlin
2025-12-10 Double shaft drive melt pump
In the field of polymer material processing, the twin-shaft driven melt pump has become a key piece of equipment for enhancing production efficiency and product quality due to its unique design. This analysis delves into its core advantages across three dimensions: mechanical performance, conveying capability, and operational stability. Drawing on the technical practices of leading enterprises like Zhengzhou Bate, it showcases the pumps outstanding performance in high-end applications such as HDPE double-wall corrugated pipes. 1. Mechanical Performance Advantages: Dual-Shaft Synergy Doubles Li
2025-12-06 Hot Melt Adhesive Melt Pump
Hot melt adhesive pumps are positive displacement pumps that convey melt by altering the working volume through the meshing of drive and driven gears during operation. The working volume is formed by the pump body, gear tooth cavities, and bearing sleeves that function as side plates. As the gears rotate, the melt enters the suction chamber between the gear teeth. During rotation, the melt is drawn into the discharge chamber from both sides. When the gears re-engage, the melt in the tooth cavities is squeezed out of the discharge chamber and forced into the outlet pipeline. Standard lubricatin
2025-12-02 Polymer melt booster pump
Melt booster pumps , as critical equipment in the plastics processing industry, are specifically designed for high-temperature, high-viscosity polymer melts. Their core advantage lies in achieving precise pressure control and stable flow delivery, making them widely used in the production of pipes, profiles, sheets, and films, as well as in plastic pelletizing processes. In pipe extrusion, they ensure precise pressure and flow control for PVC black pipes, maintaining uniform wall thicknessparticularly suited for large-diameter PE pipe production to enhance product quality. During profile extru
2025-12-01 Hot Melt Adhesive Gear Pump
Hot melt adhesive pumps are primarily used for conveying, pressurizing, and metering high-temperature, high-viscosity polymer melts. Their main function is to pressurize and stabilize high-temperature melts, ensuring precise and consistent melt flow into various pipelines. A complete hot melt adhesive delivery pump system primarily consists of a variable frequency motor, safety coupling, gear reducer, universal joint coupling, gear pump body, and reducer lubrication system. The gear pump body for hot melt adhesive transfer comprises upper and lower gear rotors, sliding bearings, sealing sleeve
2025-11-08 Custom melt pumps
Custom melt pumps are individually designed and manufactured to meet specific user requirements and operating conditions, finding extensive application across multiple industries including plastics, rubber, and chemical fibers. Key customization aspects include material selection, structural design, sealing methods, and heating systems. Material Customization: Select appropriate pump body, gear, and bearing materials based on conveyed material properties such as corrosion resistance and wear resistance. For corrosive materials, stainless steel or corrosion-resistant alloys are recommended. For



